HEDAHeavy Duty Racking
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EnglishEspañolBuilt using high-yield structural steel and precision roll-formed profiling, each system meets rigorous CE certification and European FEM storage equipment guidelines.
Spain serves as the paramount logistics bridge connecting Europe, North Africa, and Latin America. As hubs expand in Madrid, Catalonia, and Valencia, warehousing requires adaptable, high-density manual storage systems.
In modern Iberian distribution networks, the demand for storage infrastructure spans across 300 kg to 800 kg uniformly distributed loads (UDL) per level. This operational middle-tier, commonly classified as Medium Duty Shelving or "Media Carga / Estantería de Media Carga," eliminates the costly structural over-engineering of conventional selective pallet racking while offering vastly superior deflection control compared to light boltless angle shelving.
Our engineered systems use cold-formed certified Q235B structural steel profiles, manufactured to exceed the rigorous safety parameters outlined in UNE-EN 15620, UNE-EN 15629, and UNE-EN 15635. Incorporating step-beam profiles, welded heavy-gauge end connectors with integral safety locks, and high-tensile steel upright frames with 50mm pitch adjustability, these assemblies provide Spanish operations with long-term structural integrity and total layout flexibility.
Within Spain's central logistics corridor, high SKU diversity and split-case picking dictate ultra-dense manual picking zones. Our longspan shelving supports wire-mesh decking to integrate seamlessly with automatic ESFR in-rack fire suppression, accommodating plastic bin arrays and apparel handling.
Supplying major vehicle assembly nodes requires robust components for dense stamping dies, engines, and heavy automotive sub-assemblies. Heavy-gauge galvanized decks and 2.0mm steel profile uprights safely support boxed components up to 800 kg per shelf under intense three-shift operations.
In high-salinity maritime corridors and temperature-controlled fruit and meat cold storage rooms, our anti-corrosive powder coating—tested to withstand 500 hours of salt spray—and hot-dip galvanized racking components prevent degradation from thermal condensation.
Understanding supply chain shifts from Madrid-Barajas to peripheral logistics zones helps optimize capital expenditure for importers, turnkey integrators, and plant directors.
Strict emissions standards in central Madrid (Madrid 360) and Barcelona have accelerated smaller urban fulfillment outposts. Operations require multi-tier shelving units and pick-towers that exploit limited clear heights without requiring slab modification or seismic floor reinforcement.
With industrial land leases rising across Catalonia, Spanish operators are expanding vertical footprint through two- and three-tier shelving catwalk mezzanines. Our modular medium duty frames feature engineered connector nodes that double storage area while maintaining high safety margins.
Aligning with Spain's Ley de Residuos y Suelos Contaminados and circular economy targets, Chinese exporters must provide environmental transparency. HEDA implements fully recyclable Q235B steel alongside closed-loop, non-heavy-metal electrostatic polyester powder finishing.
Drawing on more than 20 years of direct production and global export delivery, our Guangzhou engineering and manufacturing base offers a dependable supply bridge for European operations.
Established in 2001, executing 5,000+ completed installations worldwide across commercial and industrial storage disciplines.
From medium-duty hand-loaded shelving to heavy pallet systems, multi-tier mezzanines, and commercial retail fixtures, consolidated from a single manufacturer.
Custom upright pitch profiles, RAL-matched powder shades, tailored steel decking gauges, and customized distributor branding plates.
Incoming certified Q235B coil inspection, continuous roll-form profiling checks, automated weld penetrations, and documented load stress testing.
Our dedicated bilingual export engineers supply detailed CAD layout blueprints, seismic load calculations, and 3D perspectives inside 8 hours.
Freight economics represent a decisive factor when importing heavy storage hardware from China to Spanish container ports such as Valencia, Barcelona, and Algeciras. Unoptimized freight packaging often results in containers "cubing out" long before reaching shipping payload weight limits, driving up landed costs per storage level.
HEDA has addressed this with an advanced fully knock-down (CKD) assembly protocol. Upright frames are engineered to nest with minimal clearance using cold-rolled teardrop or diamond slot profiles. Beams, cross-ties, and shelf support bars are bundle-strapped with protective corner-edge guards, while solid steel or wire mesh panels are palletized on heavy-duty timber skids configured for high-cube containers (40ft HQ). This loading density allows Spanish importers to maximize container weight utilization past 26 metric tons, lowering oceanic transport expenditure per shelf unit by up to 28% compared to pre-welded alternatives.
Exclusively prime Q235B steel tested for carbon yield limits (yield strength ≥ 235 MPa, tensile strength 375–500 MPa), ensuring dependable elastic deflection limits.
Multi-stage automated cold roll-forming lines guarantee straight upright channels with micro-tolerances (±0.5mm), avoiding site assembly misalignment.
Seven-stage phosphating degreasing wash combined with thermoset epoxy-polyester electrostatic powder cure at 180°C–200°C for uniform adhesion.
Engineered baseplates drilled for heavy-duty wedge anchors (M10/M12) meet seismic ground acceleration standards in southern and eastern Iberian zones.
Essential guidance covering technical compliance, customs clearing, load validation, and logistics handoffs across Spain.
Yes. Our systems are engineered in alignment with European safety and structural storage codes, specifically UNE-EN 15620 (Tolerances, Deformations and Clearances), UNE-EN 15629 (Specification of Storage Equipment), and UNE-EN 15635 (Application and Maintenance of Storage Equipment). We provide structural load documentation, deflection safety limit calculations (≤ L/200), and material mill test certificates (MTC) with every export batch.
Standard fabrication lead time spans 15 to 22 business days depending on volume and custom finish requirements. Ocean transit from Guangzhou or Shenzhen ports directly to major Spanish commercial terminals—including Valencia, Barcelona, Algeciras, or Bilbao—takes approximately 28 to 35 days. We coordinate full documentation (Commercial Invoice, Packing List, Bill of Lading, Certificate of Origin / Form A, and CE declarations) for smooth customs clearance via the Spanish Agencia Tributaria.
Q235B is an export-grade structural steel widely utilized across international racking fabrication, displaying mechanical yield strength (≥ 235 N/mm²) and elongation properties comparable to European standard EN 10025 S235JR. For specialized Spanish regional projects where architectural specifications demand S275 or higher yield performance, our engineering team can fabricate with Q355B high-strength steel upon project agreement.
While medium-duty shelving is primarily hand-loaded, installations where upright heights exceed five times frame depth (5:1 ratio), or setups in seismic zones like Granada, Murcia, or Alicante, require floor anchoring. Every HEDA upright assembly features stamped steel footplates designed for mechanical expansion anchor bolts, alongside options for top horizontal frame ties, cross-bracing towers, and wall-fixation brackets to maintain rigid alignment under seismic loading.
Yes. We offer fully custom manufacturing. While standard inventory colors feature Industrial Blue (RAL 5010/5015) uprights with Pure Orange (RAL 2004) or Light Grey (RAL 7035) beams, we can produce any custom RAL electrostatic finish. In addition, we support laser-cut or screen-printed brand identity on frame plates, branded packaging wraps, and white-label assembly instruction manuals customized for your local installation crews.
We supply three main decking configurations based on your storage profile: (1) Solid pressed steel shelves formed with underside stiffener ribs for direct heavy loose parts; (2) Galvanized drop-in wire mesh decks that allow natural warehouse light penetration and comply with NFPA/UNE fire suppression sprinkler wash-through requirements; and (3) Heavy-duty melamine or high-density chipboard (aglomerado) supported on dropped stepped beams with custom zinc-plated retaining clips.