HEDAHeavy Duty Racking
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EnglishEspañolEngineered to international FEM 10.2.02 and RMI standards. Our precision roll-formed uprights and high-capacity beams provide seismic safety, humid-climate anticorrosion, and modular cubic floor expansion for Vietnamese manufacturing and distribution centers.
Engineered for cold storage facilities in Thu Duc City and Cat Lai logistics clusters. Features high-adhesion electrostatic powder coating rated down to -30°C without embrittlement.
Clear-span portal frame industrial solutions optimized for multi-tier platform integration, heavy crane runaways, and maximum free internal volumetric heights across Binh Duong manufacturing zones.
Versatile single and double-depth configurations offering 100% immediate pallet selectivity. Standardized for reach trucks and counterbalanced forklifts operating in fast-turnover FMCG operations.
Continuous omega-profile upright frames carrying heavy intermediate floor catwalks, integrated lighting brackets, and staircase towers to double operational cubic floor space without footprint expansion.
Designed in strict accordance with EN 15512 specifications. Features high torsional rigidity box beams and heavy connector claw clips designed to resist pallet impact shocks in high-throughput 3PL hubs.
High-contrast visibility safety coatings conforming to international occupational health benchmarks. Modular beam level pitch adjustability on 50mm or 75mm increments for evolving SKU dimensional profiles.
Specialized anti-slip metal framework engineered for tier-1 automotive, e-scooter, and electronics sub-assembly plants located throughout Dong Nai and Saigon Hi-Tech Park (SHTP).
Heavy gauge, cold-formed structural columns engineered up to 12 meters in height. Features widened base plates to distribute intense point loads across soft alluvial soil formations typical in Southern Vietnam.
Industrial real estate premiums in Greater HCMC require strategic conversion of underutilized vertical air space into prime storage and fulfillment square footage.
Surrounding the bustling Cat Lai Port, Hiep Phuoc, and the deep-water gateway at Cai Mep-Thi Vai, third-party logistics (3PL) operators face extreme pallet density demands. Our rack-supported multi-tier platforms provide dual-functionality: high-bay selective pallet bays on the ground floor with multi-level catwalk systems above for broken-case order picking and cross-docking distribution.
Equipped with standardized forklift transfer gates, integrated vertical reciprocating conveyors (VRCs), and heavy-duty wire mesh containment barriers, our multi-tier mezzanine designs reduce round-trip pick times by up to 45% for high-velocity import-export handlers.
E-commerce fulfillment centers serving platforms such as Shopee, Lazada, and Tiki throughout Binh Duong (VSIP I & II, Song Than) and Tan Binh Industrial Park demand high SKU differentiation and rapid manual sortation. Multi-tier shelving mezzanine architectures transform a single warehouse footprint into a 2-tier or 3-tier organized pick tower.
By engineering continuous Q235B upright columns with integrated carton flow lanes, non-combustible perforated steel decking, and ergonomic stair modules, pickers simultaneously access thousands of bin locations without requiring high-reach material handling equipment.
Within the Saigon Hi-Tech Park (SHTP) and neighboring Dong Nai industrial clusters (Amata, Bien Hoa II), precision electronics, automotive harness producers, and pharmaceutical enterprises require combined kitting, climate-controlled testing cleanrooms, and component buffer storage within a unified physical footprint.
Our heavy-duty structural steel mezzanine floors decouple office and technical cleanroom environments on upper levels while preserving open-span, vibration-isolated production, staging, and heavy manufacturing workflows on the reinforced slab below.
A technical assessment of warehouse leasing escalations, structural engineering responses, and climatic durability measures in Southern Vietnam.
According to industrial real estate data across the Southern Key Economic Zone (SKEZ), standard ready-built warehouse (RBW) rental rates across prime HCMC and inner-ring Binh Duong have surged beyond $4.80 to $7.50 USD per square meter per month, with prime space occupancy consistently hovering above 90%. Industrial operators can no longer afford horizontal sprawl.
Deploying a Heavy Duty Multi-Tier Rack Supported Mezzanine effectively doubles or triples functional floor area at 30% to 40% of the cost of acquiring additional land or leasing supplementary satellite facilities. Furthermore, centralized operations within a single facility eliminate inter-facility haulage and cross-town logistics frictions along clogged corridors such as National Route 1A and the Hanoi Highway.
| Evaluation Parameter | HEDA Rack-Supported Mezzanine | Structural I-Beam Mezzanine Floor | Traditional Civil / Concrete Expansion |
|---|---|---|---|
| Load Bearing Rating | 500 – 1,200 kg/m² (Uniformly Distributed) | 1,000 – 2,500 kg/m² (Heavy Machinery Deck) | 1,500+ kg/m² (Reinforced Slab) |
| Civil Permitting & TCVN Approvals | Demountable equipment; streamlined interior review | Requires structural engineering verification | Lengthy civil construction licensing cycle (6-12 mos) |
| Installation Disruption | Zero hot work required; 100% bolted assembly | Minimal on-site welding; pre-fabricated bolted steel | Extensive civil disruption, dust, and concrete curing |
| Cost per M² Added (Installed) | Lowest Cost Matrix ($45 - $90/m²) | Moderate ($95 - $160/m²) | Highest Capital Cost ($350 - $600/m²) |
| Relocatability & Modularity | 100% Knock-down; modularly expandable & reusable | Demountable structural sections | Permanent; sunk capital upon lease termination |
Southern Vietnam features prolonged wet seasons with average ambient relative humidity reaching 80% to 88%. Standard low-grade paints deteriorate rapidly, flaking and inducing structural rust. We apply an advanced 9-stage pre-treatment wash followed by thermosetting electrostatic polyester powder coating (dry film thickness 70–90μm), salt-spray tested to 500+ hours to prevent beam-slot oxidation.
Warehouses across District 7, Nha Be, Binh Chanh, and Long An are built over soft alluvial riverbed basins where differential foundation settling is a persistent hazard. Our structural engineers calculate point loads and supply oversized 250×250mm or 300×300mm cold-pressed base plates with dual M16×120mm mechanical wedge anchors to safely disperse axial post stresses across industrial ground slabs.
Vietnam's strict fire safety standards (TCVN 06:2022/BXD) mandate uniform water penetration throughout industrial mezzanines. We integrate high-aperture galvanized bar grating or 50% open perforated steel decking plates, ensuring emergency overhead sprinkler systems thoroughly saturate lower storage tiers without dead-zone obstructions.
Combining 20+ years of heavy storage production authority with dedicated direct-export fulfillment channels to Cat Lai Port.
Over two decades of precision cold-roll manufacturing experience delivering 5,000+ complex industrial storage installations worldwide.
Our 30,000 m² automated manufacturing facility operates continuous multi-station punching, rolling, and automated robotic welding cells.
Direct mill sourcing of prime Q235B (yield strength ≥ 235 MPa) cold-rolled carbon steel, thoroughly mill-certified for chemical and tensile purity.
Bilingual structural design team provides customized AutoCAD floor plans, 3D structural renderings, and load stress charts within 8 business hours.
Factory-direct container stuffing in Guangzhou with knock-down nesting guarantees maximum container volumetric payload. Direct shipping line voyages arrive at Ho Chi Minh City (Cat Lai) Port within 3 to 5 days transit, drastically reducing project lead-times.
Authoritative technical, commercial, and regulatory guidance for purchasing multi-tier mezzanine and pallet storage systems in Vietnam.
Under the ASEAN-China Free Trade Agreement (ACFTA), warehouse storage racks and structural steel equipment (HS Code 7308.90) qualify for preferential 0% import duty tariffs with a valid Certificate of Origin Form E issued by our export team. Importers in Vietnam are only responsible for standard Value Added Tax (VAT), making factory-direct procurement substantially more cost-effective than local middleman supply.
Prior to fabrication, our structural engineers evaluate your warehouse concrete slab specifications (typically 150mm–250mm reinforced concrete with 30–50 kN/m² floor rating). For facilities in District 7, Nha Be, or Long An where sub-base settlement is a risk, we calculate footprint distribution, design custom-widened base plates, and optimize column spans to strictly ensure point loads remain well within slab safety factors.
Under Vietnam's stringent fire safety decrees (TCVN 06:2022/BXD), multi-tier platforms cannot obstruct fire detection or overhead sprinkler operation. We supply heavy-duty hot-dip galvanized open steel bar grating (with up to 68% open area) or CNC-punched perforated steel decking. This allows sprinkler discharge to permeate seamlessly through all intermediate levels while maintaining an OSHA-compliant walking surface.
Maritime ocean transit between the Pearl River Delta (Nansha/Huangpu) and Ho Chi Minh City (Cat Lai) is remarkably fast, taking just 3 to 5 calendar days. Standard production lead times for a 1,000 to 3,000 square meter multi-tier project range from 15 to 20 days, allowing turnkey door-to-door delivery and rapid project commissioning within 30 to 35 days from approved CAD shop drawings.
Yes. Every component in our rack-supported and structural mezzanine systems utilizes a 100% bolt-together modular design. There is no on-site structural cutting or permanent field welding. If your commercial lease expires or your business requires warehouse consolidation in Dong Nai or Binh Duong, the entire installation can be dismantled, transported, and reconfigured with zero loss of structural integrity.
We strictly utilize prime grade Q235B cold-rolled structural steel sourced from certified national steel mills, supplied with complete Mill Test Certificates (MTC). All profiles undergo degreasing, ultrasonic phosphating, and electrostatic epoxy-polyester powder baking (70–90μm). This durable finish resists scuffing, pallet abrasions, industrial airborne pollutants, and intense tropical humidity without peeling.
Send our senior engineering team your warehouse dimensions, ceiling clear heights, and expected pallet load specifications. We will calculate exact structural steel loads, prepare fully compliant 2D/3D CAD layouts, and generate an itemized FOB/CIF Cat Lai quotation within 8 hours.