HEDAHeavy Duty Racking
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EnglishEspañolManufactured from certified Q235B cold-rolled structural steel to satisfy European FEM standards and Uzbekistan KMK seismic regulations for modern Class-A logistics hubs.
Standard racking footplates are inadequate for dynamic shear stresses. Our Uzbekistan installations utilize heavy-duty expanded baseplates fabricated from 10mm–14mm structural steel plate. Anchored using M12–M16 high-tensile chemical or torque-controlled wedge expansion anchors, these distribute ground-acceleration kinetic energy without shearing or punch-through.
To absorb longitudinal and horizontal seismic accelerations, upright frames feature cold-formed omega profiles engineered with continuous high-redundancy diagonal and horizontal bracing patterns. Bolted K-bracing and back-to-back row spacers prevent torsional frame twisting, limiting plastic deformation during seismic events.
We reject scrap-recycled coil feeds. Structural uprights and load-bearing box beams are manufactured exclusively from certified Baosteel/Shougang prime cold-rolled steel coils. Q235B delivers optimal ductility under load deflection, while heavy-stressed mezzanine support columns employ high-yield Q355B with verified mill certification.
| Racking Architecture | Space Utilization Ratio | Selectivity Profile | Handling Throughput (Pallet/Hr) | Optimal Cold-Chain Suitability | Ideal Uzbekistan Application |
|---|---|---|---|---|---|
| Radio Shuttle System | 80% – 88% | Lane-Dependent (FIFO/LIFO) | High (Automated Cart 1.2 m/s) | Exceptional (Reduces Refrigerated Void) | Fergana Valley Agri-Cold Storage, Tashkent FMCG |
| Drive-In / Drive-Through | 65% – 75% | LIFO / FIFO Strict | Moderate (Forklift enters lane) | High (Uniform high-turn SKUs) | Wholesale Beverages, Raw Material Buffer |
| Push-Back Racking | 70% – 75% | LIFO (2 to 6 Pallets Deep) | High (No forklift rack entry) | Good (Cold room staging buffer) | Pharmaceutical Batch Storage, Tashkent Pharma |
| Multi-Tier Mezzanine Platform | 160% – 200% (Usable m²) | 100% Manual Selectivity | High (Simultaneous multi-worker picking) | Moderate (Dry / Ambient Pick Floors) | E-commerce (Uzum Market fulfillment), Spare Parts |
| Heavy-Duty Selective Pallet Rack | 35% – 45% | 100% Immediate Direct Access | Standard Forklift Dependent | Moderate (Requires excessive aisle space) | Multi-SKU Bonded Logistics, Regional 3PL |
Choosing the right topological system balances initial capital expenditure against long-term material handling efficiency.
Radio shuttle storage utilizes self-powered robotic shuttles that traverse inner guide rails to lift, transport, and deposit pallets deep within compact storage tunnels. Forklifts remain safely within the access aisle, reducing collision risks with upright columns by up to 92%. In the Uzbekistan market, this topology is the gold standard for high-throughput, low-SKU applications. It seamlessly switches between FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) protocols, making it ideal for seasonal agro-produce surges.
Engineered for operations with large volumes of homogeneous palletized inventory where direct selectivity is secondary to pure density. Eliminating operating aisles allows reach trucks or counterbalance forklifts to drive directly into deep storage bays, placing pallets onto continuous structural cantilever arms. Our custom Drive-In frames engineered for Uzbekistan feature floor-mounted heavy-duty guide rails and flared entry horns to safeguard structural columns against forklift impact during high-speed staging.
Rather than constructing new buildings, mezzanine platforms multiply usable square meters vertically. Built using heavy structural I-beams, cold-formed secondary purlins, and steel grating or anti-slip diamond deck plates, our mezzanines deliver load capacities of 800–1,000 kg/m². Fully integrated with staircases, pallet safety loading gates, and conveyor integration points, these are widely deployed in modern e-commerce sorting centers across Tashkent.
Tailoring structural storage frameworks to the unique operational environments and economic sectors of the Central Asian logistics corridor.
Uzbekistan is a leading global exporter of dried fruits, cherries, grapes, and horticultural produce. Modern refrigerated terminals require sub-zero cold rooms (-18°C to -25°C) to extend seasonal shelf-life. Every cubic meter of refrigerated air carries high operational energy costs. Our cold-room radio shuttle systems maximize cubic space while preventing air stagnant pockets, maintaining strict thermal compliance for export to China and the EU.
The rapid retail consolidation of hypermarket chains like Korzinka and Makro requires rapid cross-docking and bulk inventory buffering. Our heavy-duty selective and double-deep racking frameworks provide high-bay storage up to 12 meters in height. Featuring epoxy-polyester powder coating and safety accessories (upright column protectors, wire mesh decking, and backstop beams), these configurations handle intense multi-shift material turnover.
With digital marketplaces like Uzum expanding across Uzbekistan, fulfillment hubs require multi-level carton flow and mezzanine racking for high-density small-item picking. Shelving-supported mezzanines allow simultaneous manual picking across 3 tiers, integrating chute delivery and automated scanning bays to achieve 1-day delivery guarantees across the Tashkent metropolitan region.
Factory-direct engineering excellence, automated manufacturing pipelines, and proven logistics delivery across the Eurasian land-bridge since 2001.
Delivering over 5,000 global warehouse projects since 2001 with zero catastrophic structural failures.
3,000+ tons monthly yield, backed by 300+ technicians and automated cold roll-forming lines.
Technical export engineers calculate load capacities and respond to tender drawings within 8 hours.
Upgraded pre-treatment lines deliver slag-free, anti-corrosive powder finishes that withstand humid or sub-zero facilities.
Comprehensive layout blueprints, 3D renderings, and dynamic load-deflection calculations supplied prior to production.
Warehouses in Uzbekistan are increasingly moving beyond fully manual pallet handling. Facilities are installing racking systems pre-machined to accommodate future automated shuttle robots and automated guided vehicles (AGVs), providing an affordable path to step-by-step automation.
With the establishment of the International Logistics Center in Tashkent and Special Economic Zones (SEZs) in Navoi and Angren, operators require mixed installations: ambient selective systems, pharmaceutical-grade temperature control, and deep-freeze push-back corridors within a single integrated facility.
Direct China-Europe freight trains via the Khorgos-Altynkol gateway into Chukursay station demand knock-down racking designs. Structural beams and uprights must be dimensioned to fit tightly into standard 40ft High Cube (HC) containers, cutting transit costs by eliminating dead shipping volume.
Logistics networks across Uzbekistan handle both standard Euro-pallets (800 x 1200 mm) and wider industrial pallets (1000 x 1200 mm). Flexible beam-slot connectivity with 50mm or 75mm pitch adjustments allows operators to reconfigure beam levels without cutting or welding steel in the field.
Straightforward technical and commercial answers regarding customs clearance, rail freight transit, seismic standards, and on-site assembly.
Shipments depart directly from our manufacturing facilities to primary Chinese rail consolidation yards (such as Chengdu, Xi’an, or Chongqing), crossing the border through the Khorgos/Alashankou gateway into Kazakhstan, and terminating at Chukursay / Sergeli railway stations in Tashkent. Transit times for dedicated 40ft HC containers average between 14 and 22 days. All upright components are nested, bundled with steel strap tensioners, and protected by non-abrasive foam wraps to eliminate transit vibration abrasion.
Prior to manufacturing, our structural engineering team inputs your warehouse geographic coordinates, soil foundation class, and building concrete slab thickness into finite element calculation models. Upright frame profiles, moment-resisting beam-to-column beam locks, cross-bracing ratios, and anchor bolt diameters are calculated against local seismic acceleration coefficients, ensuring full regulatory compliance during local state safety inspections.
Yes. We offer two installation models across Uzbekistan: (1) Supplying complete 3D assembly shop drawings, component identification tags, and video guidance for your local civil works crew; or (2) Dispatching an experienced bilingual installation site supervisor directly to your facility in Uzbekistan to direct unloading, frame assembly, laser alignment, baseplate chemical anchoring, and final load testing.
We provide full documentation required by the State Customs Committee of the Republic of Uzbekistan, including Commercial Invoices, Packing Lists with HS code classifications (typically HS 730890 for structural steel racking), Mill Test Certificates (MTC) certifying Q235B/Q355B mechanical properties, Certificates of Origin (CO), and formal factory quality compliance declarations.
Q235B cold-rolled steel offers consistent wall thickness, high tensile yield strength (minimum 235 MPa), and clean surface finishes free from the scale found on hot-rolled steel. This ensures uniform powder coating adhesion, tight dimensional tolerances, and dependable ductility. This ductility is critical for absorbing stress without catastrophic failure during seismic events.
Our cold-room grade radio shuttles feature low-temperature lithium iron phosphate (LiFePO4) battery packs, moisture-resistant internal electronic controllers (IP65 sealed against condensation cycles), specialized low-temperature lubricants, and cold-resistant drive wheels. These design choices ensure continuous 8-to-10 hour shifts inside sub-zero fruit, meat, and dairy preservation facilities without freezing or uncommanded stops.
Send your building dimensions, pallet load requirements, and ceiling clearance heights. Our certified racking engineers will deliver an optimized CAD layout, dynamic load-bearing calculations, and a detailed project estimate within 8 hours.
