HEDAHeavy Duty Racking
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EnglishEspañolVerified structural solutions engineered for distribution facilities, heavy machining yards, and automated logistics centers across Attica, Thessaloniki, and Patras.
A rigorous review of structural calculations, cold-rolled Q235B steel dynamics, and volumetric space reclamation for commercial operations in Greece.
Engineering Core Principle: Unlike structural steel mezzanines supported by isolated heavy universal columns, rack-supported platforms utilize the vertical uprights of heavy-duty pallet racks or long-span shelving as the primary load-bearing infrastructure. By integrating secondary cold-formed steel joists and specialized steel decking across the top levels, the overall system functions as a monolithic vertical storage matrix, saving up to 50% in primary steel weight and construction lead time.
Fabricated using precision continuous roll-forming technology, cold-rolled Q235B structural carbon steel yields exceptional tensile resilience, resisting cyclic torsional stresses caused by heavy manual picking, dynamic pallet staging, and pallet truck locomotion.
Engineered with galvanized open steel bar grating, perforated non-skid plates, or high-density tongue-and-groove composite decking. Designed to meet strict fire sprinkler egress regulations and seismic displacement demands mandated by Hellenic building codes.
Interlocking boltless connector beams, high-tensile anchor footings, and standardized modular spans allow rapid bolt-in installation without on-site hot work or structural welding, drastically accelerating deployment in leased industrial facilities.
Tailored structural configurations responding directly to Greece’s geography, port transit corridors, and specialized commercial sectors.
Situated near the Port of Piraeus—one of Europe's premier maritime gateways—our rack mezzanines allow transshipment cross-docking warehouses to segregate pallet reserve stock below and high-speed e-commerce sorting operations on upper platforms.
Northern Greece serves as the regional distribution corridor to the Balkans. Sindos Industrial Park manufacturing facilities employ our platforms to combine raw material pallet storage on lower tiers with manual spare parts kitting and light assembly lines above.
In Larissa, Peloponnese, and Crete, our corrosion-resistant powder-coated mezzanines provide robust, temperature-stable storage structures inside controlled cold rooms, maximizing cubic capacity for sensitive agricultural yields and packaged glass bottles.
Greek naval suppliers in Perama and Elefsina utilize multi-tier shelving mezzanines to categorize tens of thousands of marine hardware SKUs, ship repair fittings, and critical valves within ultra-compact shipyard footprints.
| Structural Parameter | Technical Specification | Applicable Standards & Compliance | Greek Operational Value |
|---|---|---|---|
| Steel Grade & Yield | Certified Q235B Cold-Rolled Carbon Steel | EN 10025-2 / ISO 630 Structural Standards | Superior ductility during dynamic seismic events in Southern Europe |
| Platform Load Rating | 300 kg/m² to 1,000 kg/m² uniformly distributed load | FEM 10.2.02 / Eurocode 3 (EN 1993-1-3) | Accommodates pallet jacks, conveyors, and continuous carton picking |
| Seismic Engineering | Multi-axis cross bracing + expanded floor baseplate anchors | Eurocode 8 (EN 1998-1) Seismic Zone Classification | Engineered specifically for Seismic Zones I & II across Attica & Patras |
| Decking Surface Types | Hot-dip galvanized serrated grating / Perforated steel plate / High-density timber | NFPA Fire Suppression & EU Occupational Health Standards | Ensures full overhead sprinkler water penetration and slip-proof transit |
| Surface Protection | Automated electrostatic epoxy powder coating (60–80 µm) | ISO 9227 Corrosion Neutral Salt Spray Resistance | High resistance to marine humidity and saline coastal atmospheric air |
Over two decades of precision manufacturing, certified QA systems, and proven global logistics delivery.
Founded in 2001 in Pazhou, Guangzhou, delivering over 5,000 projects worldwide across 5 continents with zero structural failures.
From rack-supported mezzanines and cantilever systems to radio shuttles and heavy-duty selective pallet racks from a single verified source.
Every layout is custom calculated. We generate full 2D load drawings and 3D architectural renders before raw materials enter production.
Q235B chemical composition analysis, ultrasonic weld inspection, and electrostatic powder coating ensure finish durability without slag.
Our dedicated export engineering department reviews project specifications and RFQs across European time zones within 8 hours.
Key technical, regulatory, and maritime logistics details addressing commercial import and installation requirements in Greece.
Greece sits within an active tectonic zone regulated by Eurocode 8 (EN 1998-1). Our engineering team performs full finite element dynamic analysis, integrating heavy-duty cold-formed X-bracing in both transverse and longitudinal directions, along with expanded anchor footplates fixed directly to reinforced concrete slabs with M12–M16 seismic mechanical chemical anchors.
Shipments destined for Greece are consolidated into 40ft High Cube containers and routed directly to the Port of Piraeus or Port of Thessaloniki. Our knock-down structural packaging optimizes container volumetric efficiency by up to 35%, minimizing shipping cost per square meter. We supply complete commercial documentation, packing lists, CE declarations, and mill test certificates.
Yes. Because the entire framework is boltless and interlocks via cold-rolled upright connectors and bolted beam clips, the system can be expanded, raised in height, or relocated without structural cutting or hot welding. Additional bays and staircase towers can be retrofitted seamlessly.
Under local fire protection regulations, multi-tier platforms with solid floors often require separate in-rack sprinkler tiers. We supply open steel mesh grating (50% to 70% open area), enabling water discharge from ceiling-mounted ESFR sprinkler arrays to penetrate seamlessly to the ground floor, reducing plumbing costs while ensuring regulatory compliance.
Standard rack-supported mezzanines range from 300 kg/m² for manual garment and e-commerce picking up to 1,000 kg/m² for pallet staging, tooling maintenance, and heavy carton buffering. Upright sections, beam depths, and floor joist center spacing are customized based on specific point loads.
Prior to shipment, every beam, upright frame, staircase assembly, and safety handrail is labeled according to a color-coded engineering installation blueprint. We provide 3D step-by-step assembly diagrams, anchor torque tables, and direct engineer video consultations to assist local Greek erection contractors.
Send your building dimensions, ceiling clear heights, and expected pallet weights. Our senior structural engineers will supply a customized 2D layout, 3D CAD model, and turnkey project quotation within 8 hours.
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