HEDAHeavy Duty Racking
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EnglishEspañolFor operations managing between 300 m² and 3,000 m² of warehouse volume, maximizing floor efficiency without compromising structural safety is vital. Explore our eight certified warehouse storage configurations designed for rapid installation, heavy load bearing, and containerized export directly to Turkish industrial corridors.
As Turkey strengthens its role as the premier nearshoring manufacturing hub connecting Europe, the Middle East, and Central Asia, warehousing footprints are undergoing intense structural optimization. Small warehouses (500 m² to 3,000 m²) represent the economic backbone of Turkey’s Organized Industrial Zones (OSB), demanding customized racking systems that balance high vertical cubic capacity with stringent seismic resilience.
The industrial corridor spanning Gebze, Dilovası, and Bursa accommodates hundreds of tier-1 and tier-2 automotive suppliers. In these facilities, floor space commands premium lease rates exceeding €7–€11 per m². Our single-position pickup racking and customized multi-tier pallet rack mezzanine platforms allow spare-parts depots to triple vertical storage capacity. Clear passage widths of 2.8m to 3.2m accommodate reach trucks while maintaining 100% immediate selectivity for Just-In-Time (JIT) production dispatch.
Within Istanbul’s inner logistics rings — such as İkitelli OSB, Tuzla, and Esenyurt — cross-border e-commerce operations require ultra-fast fulfillment cycles. Compact warehouse facilities cannot support wide-aisle forklift operations. We implement boltless narrow-aisle long-span shelving and gravity-fed flow racks that configure high-density SKU pick faces, reducing picker walking distances by up to 42% while sustaining high bin turnover for omnichannel operations.
Operations in Izmir (Kemalpaşa OSB), Manisa, and Mersin handle temperature-sensitive export commodities, pharmaceutical goods, and processed fruits. Refrigerated storage real estate carries significant energy refrigeration overhead. HEDA's heavy-duty FIFO pallet flow and gravity sliding systems ensure rigorous First-In First-Out stock rotation without powered drives, cutting energy consumption per cubic pallet volume by up to 35% compared to static selective racking.
| Storage System Type | Ideal Warehouse Area | Cubic Space Utilization | Standard Load per Level | Forklift Compatibility | Seismic Grade Suitability |
|---|---|---|---|---|---|
| Heavy Duty Selective Pallet Racks | 500 – 3,500 m² | 40% – 50% | 1,000 – 4,500 kg | Counterbalance, Reach Truck | TS EN 16681 Zone 1-4 Compliant |
| Rack-Supported Mezzanine Floor | 300 – 2,000 m² | 85% – 95% (2x Floor Area) | 500 – 1,000 kg / m² | Manual Trolley, Pallet Jack | Engineered Column Diagonal Bracing |
| FIFO Gravity Pallet Flow Racks | 400 – 2,500 m² | 65% – 75% | 800 – 1,500 kg / pallet | Reach Truck, Articulated Truck | Reinforced Roller Track Retainers |
| Industrial Boltless Narrow Aisle | 200 – 1,500 m² | 55% – 65% | 250 – 600 kg | Order Picker, Hand Stacker | Anchored Baseplates & Top Ties |
Under Turkey's 2018 Earthquake Building Code (TBDY 2018) and European standard TS EN 16681:2016, steel static storage systems erected across high-risk seismic zones (including Istanbul, Kocaeli, Sakarya, and Izmir) must withstand horizontal ground accelerations ($S_{ds}$) without progressive structural collapse. HEDA integrates reinforced seismic engineering directly into every upright and base assembly.
Structural transitions in Eurasian trade routes, combined with localized industrial land constraints, have created unprecedented demand for modular, high-density racking installations in Turkey.
European OEMs continue shifting manufacturing away from distant Pacific hubs into Turkey, shortening maritime transit times to under five days into Italian and German ports. This shift puts high pressure on Tier-2 suppliers in Bursa and Gebze to store specialized tooling, raw sheet metals, and subassemblies in compact buffer warehouses. Modular racking that can be expanded horizontally or vertically without structural rewelding has become the industry benchmark.
With industrial land scarce in Istanbul’s European and Asian industrial zones, logistics managers face annual lease rate increases upwards of 40% in local currency terms. Horizontal expansion is economically unviable. Small warehouse operators are migrating from standard 3-meter racking to 6-meter, 8-meter, and 10-meter high-bay selective setups, or integrating rack-supported mezzanines that reclaim clear overhead headroom for administrative and assembly functions.
Turkish warehousing accommodates a hybrid pallet environment: the European EPAL / EUR-1 standard ($800 \times 1200\text{ mm}$) for EU export shipments, alongside wider ISO 2 / industrial pallets ($1000 \times 1200\text{ mm}$) for domestic distribution. Our engineered beam cross-sections ($80 \times 50\text{ mm}$ up to $160 \times 50\text{ mm}$ box beams) are designed to support dual configurations without sagging or exceeding the allowable Eurocode deflection tolerance of $L/200$.
With over 20 years of dedicated export engineering, HEDA Racking serves as an audited, factory-direct manufacturing partner for logistics contractors, racking distributors, and corporate end-users across Turkey.
Before any steel coil is unrolled on our automated roll-forming lines, our structural engineering team generates full CAD layout floor plans and photorealistic 3D warehouse simulations. We verify forklift turning radiuses, aisle clearances according to TS EN 15620 class 400 (wide aisle) or class 300 (narrow aisle), and beam level loading distributions, ensuring zero installation friction on site.
Corrosion protection is essential for facilities situated near maritime ports like Ambarlı, Gemlik, and Alsancak. HEDA utilizes continuous shot-blasting surface pre-treatment followed by automated Swiss Gema electrostatic powder spray coating cured at 200°C. The resulting 80–100μm durable epoxy-polyester finish provides long-term resistance to impact, scratches, and salt-air corrosion.
All HEDA racking systems are engineered on a 100% knock-down modular principle. Upright frames are delivered nested with protective corrugated separators, while load beams and safety accessories are securely steel-strapped on heavy-duty timber skids. This packing method achieves 95%–98% container volumetric utilization, cutting landed ocean freight costs per pallet position by up to 25%.
Clear, direct answers regarding customs clearance, sea shipping timelines, load testing, and local code conformity for warehouse projects throughout Turkey.
Standard fabrication lead time for a small-to-medium warehouse project (500 to 2,000 pallet positions) is 15 to 20 working days at our Guangzhou manufacturing plant. Direct ocean container shipping from Guangzhou/Shenzhen port to Turkey's primary container terminals — Ambarlı (Istanbul), Gemlik (Bursa), Alsancak/Aliağa (Izmir), and Mersin — typically takes 24 to 28 days via Mediterranean direct liner services.
HEDA provides full export export documentation sets, including bill of lading (B/L), commercial invoice, packing list, certificate of origin, and CE conformity certificates, enabling rapid customs clearance through Turkish customs brokers.
Turkey sits on major active tectonic faults (North Anatolian and East Anatolian fault zones). In compliance with TS EN 16681 (Seismic design of pallet racking systems) and the Turkish Building Earthquake Code (TBDY 2018), our engineering team calculates horizontal seismic force coefficients based on your specific provincial zone (Zone 1 through Zone 4).
We supply enlarged heavy-duty footplates ($160\times 140\times 8\text{ mm}$ or $180\times 160\times 10\text{ mm}$), dual M12/M16 high-shear mechanical or chemical expansion anchors per column foot, and high-frequency portal diagonal ties. This prevents frame twist and structural column buckling during ground acceleration events.
All load-bearing uprights, box beams, and bracing components are cold-roll-formed from premium certified Q235B (comparable to European standard S235JR) or high-yield Q355B (S355JR) structural coil steel sourced directly from premier steel mills. Material test reports (MTR) verifying tensile strength, yield limits, and chemical composition are provided with every batch.
Our production facilities maintain continuous quality control procedures: beam deflection is strictly verified under 150% maximum intended working load to confirm deflection limits conform to Eurocode requirements ($\le L/200$).
Yes. Over 70% of our production volume involves customized structural sizing. Small industrial facilities in Turkey frequently feature irregular column grids, low overhead ceiling clearances, mezzanine obstructions, or floor slope variations. We customize upright heights (from 2.0m to 12.0m), frame depths (from 600mm to 1200mm), and beam spans (from 1000mm to 3900mm).
Our engineers also provide integrated column bypass solutions, heavy-duty floor grating cutouts, and wall-anchored support structures tailored to your specific facility architecture.
Our systems are designed for rapid, straightforward on-site assembly without specialized welding. For every delivered project, HEDA provides complete 2D layout assembly drawings, 3D exploded connection schematics, and bilingual installation manuals.
All beams utilize self-locking safety clips that snap securely into upright teardrop/diamond perforations, while frames are bolted using high-tensile 8.8-grade fasteners. Turkish buyers can either utilize their own maintenance technicians or contract local rigging crews, with full video and technical engineering consultation support provided by our Guangzhou team.